Roll forming can seem like an overwhelming process to design for, if you’re used to stamping, press braking, extrusions or other techniques. The truth is, it can actually open up new doors to creativity—and cost savings.
In an uncertain market, balancing your inventory is critical. And when forecasting is a challenge, you need to place more of a focus on keeping production costs low without sacrificing quality.
One of the first things to consider is the volume of the project. Whether your project requires a high or low volume run, you have options as to what metal fabrication process will produce the most efficient returns.
Below we discuss the factors you must weigh when choosing between metal forming processes for the expected production volume.
Solar Power International 2016 brought together nearly 18,000 visitors, and with those visitors came innovations, ideas and projections for the future of solar. With 600 vendors and more than 40 scheduled events, it was almost as difficult to keep up with the goings-on at SPI as it is to keep tabs on the rapid growth of the solar industry.
In case you missed anything, below is a wrap-up of the show’s key takeaways.
Designing for roll forming is in many ways a different process compared to other metal fabrication design methods. Roll forming removes some of the challenges other fabrication methods present, creating design opportunities for:
- Products requiring edge conditioning,
- Parts with complex geometry,
- Long parts,
- Redesigned aluminum extrusions and more.
Purchasers are pressured to ensure the stable supply of metal parts to various manufacturing facilities, while constantly keeping pace with demand, meeting lead times and, most importantly, keeping costs low.
However, while sourcing cost reduction strategies can decrease the cost you pay up-front, this doesn’t serve purchasers’ needs long-term.