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Hynes Blog

How the 3D Printing Boom Benefits Metal Fabricators

by Nick Buffa on August 9, 2017

3D printing is the next industrial revolution. The additive manufacturing industry (also known as 3D printing) grew 26 percent to $5.2 billion in 2015, according to a Forbes breakdown of the Wohlers Report 2016. And the market is showing no signs of slowing down.

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How to Reduce Warehouse Labor Costs

by Doug Campbell on July 11, 2017

Controlling labor costs can be difficult, especially when you’re pressed for time and working with a tight budget.

Labor costs can account for 50 to 70 percent of a company’s entire warehouse budget, which is why it’s no surprise that there is immense pressure to adopt new cost-controlling processes.

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Social Media for Engineering Professionals: 7 Accounts to Follow

by Cody Hohmann on May 17, 2017

Rapid, effective innovation is crucial for any engineer’s future, but it can be difficult when there is little time to keep up with daily industry news and advancements. Any time saving technique helps. 

Luckily, social media offers an efficient way to keep up with industry best practices, breaking news, design competition announcements and more. LinkedIn and Twitter are teeming with resources for engineers, and if you follow the right accounts and groups, your feeds will always be full of information you can digest on the go.

Read on to discover the most fruitful engineering Twitter accounts to follow and LinkedIn groups to join so you never fall behind.

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4 Science-Backed Ways Engineers Can Boost Creativity

by Cody Hohmann on April 19, 2017

“Let’s schedule a brainstorm meeting to come up with some new ideas.”

How many times have you heard this phrase? We’ve all been subject to brainstorm meetings, and often the result is a lackluster, unfocused plan. Why does this happen?

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The Rise of Contract Manufacturing Engineering

by Doug Campbell on April 4, 2017

With fewer internal resources and smaller engineering staffs, many manufacturing companies are now seeking outsourced partners to help them enhance engineering activities so they can concentrate their internal bandwidth on core competencies. 

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2017 Roll Forming Handbook: Optimizing Design and Management

by Rob Touzalin on March 21, 2017


Roll forming is often viewed as a cost-prohibitive process for metal fabricators. Typically, metal fabricators turn to stamping, press braking and extrusions for their needs, and roll forming is cast aside without consideration.

Yet roll forming can be the most cost-effective method to achieving a quality product. Roll forming has the ability to reduce your product’s weight, simplify design and cut secondary fabrication needs that can be handled inline.

Even if you’ve never designed for roll forming, it may be time to consider what its capabilities can do for your bottom line. This roll forming guide has everything you need to determine whether roll forming is your best option, manage costs and take the next steps in designing a roll formed product.

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Aluminum Extrusions: The Common Engineering Fallback

by Rob Touzalin on January 24, 2017

Metal extrusion is a production process that has stood the test of time. Manufacturers have used the popular process as a common fallback method to create a variety of metal parts and products.

Low tooling costs and its success forming lightweight parts has made aluminum extrusion a trusted method for many engineers—especially engineers unfamiliar with an alternative process such as roll forming

Maybe you don’t have experience designing parts and products for roll forming, or you’re not sure what products are appropriate for roll forming. Whatever the reason, roll forming’s ability to cut costs and increase efficiencies is worth taking the time to evaluate. 

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4 Ways to Manage Scope and Avoid Scope Creep Through DFMA

by Rob Touzalin on November 15, 2016

Managing metal fabrication costs can pose many challenges, such as fluctuating raw material prices, rising energy and transportation costs, and product design scope creep. Among these, avoiding scope creep can prove to be one of the toughest. However, by applying the Design for Manufacturing and Assembly (DFMA) approach, a project has a much better chance of being completed on time with minimal waste.

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Metal Fabrication Tips for a Better Yield at a Lower Cost

by Rob Touzalin on October 25, 2016

With any new metal fabrication project comes plenty of planning, challenges, critical decisions and efficiencies to strive for.

Before you budget your next fabrication project, it’s important that you have a full grasp on the different manufacturing factors to consider, and how you can optimize each step of the process for cost reduction, timeliness and efficacy.

To help narrow down the field of many, we’ve listed the four main factors of your metal manufacturing project and tips to optimize each:

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Roll Forming or Stamping: 5 Factors To Drive Your Metal Sourcing Decision

by Rob Touzalin on October 11, 2016

To roll or to stamp—that is the question.

Your mission is to source a high quality, custom steel part to be manufactured efficiently at a relatively low cost.

As you well know, there are a variety of different metal forming techniques when sourcing a new project. But how do you choose between two popular methods, roll forming and stamping?

How you will manufacture your custom steel part is an important decision that requires you weigh and prioritize a variety of factors.

To help, we’ve listed five main factors to consider when making your metal sourcing decision: 

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