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Hynes Blog

How and Why Should I Design for Metal C-Beams?

by Rob Touzalin on May 2, 2017

When it comes time to reducing production costs or increasing profit margins in metal product manufacturing, the responsibility may fall to the manufacturer’s engineering team to determine how best to cut product costs without sacrificing quality and structural integrity.

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4 Effective Ways Your Metal Fabricator Can Save You Money

by Rob Touzalin on February 21, 2017

Struggling to stretch the budget for your next metal fabrication project? We get it. It’s expensive, between the cost of tooling, labor and sheet metal. There’s a lot of pressure to keep costs down and ROI high.

Your choice of a metal fabricator could be the solution to decreasing your metal fabrication costs while retaining a high-quality product. Below are four ways your metal fabricator can lower your costs, contribute to sales growth, improve profit margins and optimize your cash flow. If you choose the right partner, that is.

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Which Metal Fabrication Process Will Optimize Production Volume?

by Mike Giambattista on November 30, 2016

In an uncertain market, balancing your inventory is critical. And when forecasting is a challenge, you need to place more of a focus on keeping production costs low without sacrificing quality. 

One of the first things to consider is the volume of the project. Whether your project requires a high or low volume run, you have options as to what metal fabrication process will produce the most efficient returns. 

Below we discuss the factors you must weigh when choosing between metal forming processes for the expected production volume.

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Metal Fabrication Tips for a Better Yield at a Lower Cost

by Rob Touzalin on October 25, 2016

With any new metal fabrication project comes plenty of planning, challenges, critical decisions and efficiencies to strive for.

Before you budget your next fabrication project, it’s important that you have a full grasp on the different manufacturing factors to consider, and how you can optimize each step of the process for cost reduction, timeliness and efficacy.

To help narrow down the field of many, we’ve listed the four main factors of your metal manufacturing project and tips to optimize each:

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Roll Forming vs. Press Braking: What to Consider for Your Next Fabrication Project

by Phil Misch on April 15, 2015

Should you press brake or roll form? It’s a big decision with multiple factors to consider. Ultimately, the decision comes down to what fabrication method will yield the desired quality for the lowest overall cost. 

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3 Things That Are Probably Wrong With Your Metal Fabricated Product

by Randy Myers on March 11, 2015

The first step to solve any problem is to identify what’s wrong.

Evaluation is an important step in the problem-solving process. Through proactive evaluation, design engineers can identify where material can be reduced, in-line processes consolidated and assembly costs cut.

Once you identify the cost savings, you can develop the right metal fabrication solution.

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When You Decide on Metal Fabrication, Who’s Seated at the Table?

by Phil Misch on November 20, 2014

We have all heard the phrase “too many cooks in the kitchen spoil the broth.”

The same sentiment can be shared regarding big decisions in your company— such as fabricating a metal component.

Depending on the size and organizational structure of your business, there are a few key stakeholders who should be involved in every metal fabrication meeting. Below are the people whose input should be considered when evaluating production options.

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Solar Profile Engineering Guide Saves Time and Money [Free Download]

by Randy Myers on October 8, 2014

Solar panel prices are steadily falling, pushing cost-reduction measures upstream. As a result, solar panel and mounting manufacturers must find new ways to cut costs and stay competitive.

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The Business Case for Material Selection

by Randy Myers on August 6, 2014

What you don’t know could be costing you half a million dollars each year. 

Chamberlain had been making the straight and curved arms in its garage door design the same way for years. But section modulus studies and finite element analysis revealed opportunities to cut material content—by 55%.

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Why You Should Consider Roll Forming Transportation Parts

by Randy Myers on June 18, 2014

From large tractor-trailers to school buses and every niche vehicle in between, the transportation industry has ingrained itself as one of the most formidable industries in American manufacturing. 

With so many parts and vehicle components being manufactured on a daily basis, there are a variety of ways that roll forming can benefit the transportation industry.

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