The components that make up automated material handling systems (AMHS) needs to be durable, cost-effective, and adaptable to specific operational needs. One manufacturing process that meets these criteria exceptionally well is roll forming.  

This process, which involves the continuous bending of a long strip of sheet metal into a desired cross-section, is particularly suitable for producing various components of AMHS.  

Let's delve into the ways roll-forming can improve the performance and efficiency of automated material handling systems. 

Conveyor Rails 

Conveyor rails are critical components in automated material handling systems, guiding and supporting the movement of goods. Roll forming is ideal for manufacturing these rails due to its ability to create complex shapes with high precision.  

Our high quality roll forming process can produce long, continuous lengths of conveyor rails with consistent quality, ensuring smooth and reliable operation. Additionally, our roll-formed conveyor rails offer excellent strength-to-weight ratios, enhancing the system's overall efficiency and reducing energy consumption. 

 >>> Read more: Hynes Custom Roll Form Solution Results in 30% Time Savings for Global OEM of Robotic AS/AR Supply Chain Solutions 

Guides 

Guides are essential for directing products and materials through the conveyor system, ensuring they stay on the correct path. We can create customized guides tailored to the specific dimensions and shapes required by your AMHS through our advanced roll forming process.  The precision of our roll forming ensures that these guides maintain their integrity and function effectively over long periods, minimizing the need for frequent replacements and maintenance.

Supports and Frames 

The supports and frames of an automated material handling system provide the necessary structure and stability. Roll forming is particularly advantageous for these components – especially tall custom uprights and long cross-members - because it can produce long parts with high structural integrity while using less material compared to other manufacturing methods. This results in lighter, yet stronger supports and frames that contribute to the system's durability and performance. Moreover, the ability to customize the shapes and sizes of these components means they can be designed to fit seamlessly into your specific AMHS layout. 

Customized Components 

One of the standout benefits of roll forming is its flexibility in producing customized components. Automated material handling systems often have unique operational requirements, and off-the-shelf parts often do not meet these needs. Our high-quality roll forming services allow the production of parts with specific profiles, lengths, and features tailored to your system's demands. By incorporating features like holes, notches, or slots directly into the flat strip before forming, we eliminate the need for costly secondary processes, making roll forming an exceptionally cost-effective choice. 

>>> Read more: 5 Advantages of Custom Roll Form Parts for Material Handling Shelving and Racking Manufacturers   

Benefits of Roll-Formed Parts in Automated Material Handling System 

Roll-formed parts offer several advantages that make them an ideal choice for components in AMHS. Their unique properties contribute to increased efficiency, reduced downtime, and long-term cost savings. Let's delve into the key benefits: 

Strength-to-Weight Ratio 

Roll-formed parts are known for their excellent strength-to-weight ratios. This characteristic is crucial in automated material handling systems, where robust yet lightweight components can significantly improve performance and reduce wear and tear. The high strength of roll-formed parts ensures they can withstand the stresses and strains of daily operation without compromising their structural integrity. 

Precision and Consistency 

The roll forming process is highly precise, producing parts with consistent dimensions and quality. This consistency is essential for maintaining the smooth operation of an AMHS, as even slight variations in component dimensions can lead to malfunctions or inefficiencies. 

Versatility 

Roll forming is particularly effective for utilizing higher strength steels, which can be crucial for AMHS components requiring exceptional durability and load-bearing capacity. Other manufacturing methods may struggle to consistently produce high-quality profiles from these materials. 

Cost-Effectiveness 

Roll forming is a cost-effective manufacturing process, particularly for producing large quantities of parts. The ability to produce long, continuous lengths of material with minimal waste reduces overall production costs. Hynes uses pre-notch presses inline with fabrication, allowing us to add features like holes, slots, embossments, etc, which can eliminate requirements for additional fabrication to reduce production costs. 

>>> Read more: Need a Cost-Effective Solution for Your Fabrication Designs? Consider Roll Forming. 

Take Your Material Handling System To Next Level 

Ready to explore how roll-formed parts can improve your automated material handling system? Contact Hynes Industries today to discuss your specific needs and discover the best solutions for your operation. Our expertise in roll forming allows us to deliver high-quality, precision-engineered components tailored to your needs. With decades of experience, advanced technology, and a commitment to customer satisfaction, Hynes Industries is your ideal partner for ensuring that your automated material handling system operates at peak efficiency, delivering reliable performance and long-term savings.