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Hynes Blog

Roll Forming or Stamping: 5 Factors To Drive Your Metal Sourcing Decision

by Rob Touzalin on October 11, 2016

To roll or to stamp—that is the question.

Your mission is to source a high quality, custom steel part to be manufactured efficiently at a relatively low cost.

As you well know, there are a variety of different metal forming techniques when sourcing a new project. But how do you choose between two popular methods, roll forming and stamping?

How you will manufacture your custom steel part is an important decision that requires you weigh and prioritize a variety of factors.

To help, we’ve listed five main factors to consider when making your metal sourcing decision: 

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Key Takeaways: Solar Power International 2016

by Mike Giambattista on September 28, 2016


Solar Power International 2016 brought together nearly 18,000 visitors, and with those visitors came innovations, ideas and projections for the future of solar. With 600 vendors and more than 40 scheduled events, it was almost as difficult to keep up with the goings-on at SPI as it is to keep tabs on the rapid growth of the solar industry.

In case you missed anything, below is a wrap-up of the show’s key takeaways.

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Manufacturing Engineering: How to Reduce Design Complexity

by Rob Touzalin on August 30, 2016

“Simple can be harder than complex: You have to work hard to get your thinking clean to make it simple. But it's worth it in the end because once you get there, you can move mountains.”

- Steve Jobs

In some iteration or another, you’ve heard of the KISS principle: Keep It Simple, Stupid.

The KISS principle was developed in the mid-1900s by Clarence “Kelly” Johnson, a former Lockheed Martin advanced aircraft development engineer, who believed that systems performed best when they had simple designs rather than complex ones.

Maybe Mr. Johnson was onto something. Many years later, the KISS principle is still used by manufacturing engineers and software designers, where the threat of scope creep can make projects unmanageable over time.

Image Credit: Brennan via Flickr

There are many different factors that can affect your part or product design, including cost, material, project scope and time to market. Below are three rules based in simplicity to help manufacturing engineers reduce design complexity.

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4 Roll Forming Design Considerations

by Mike Giambattista on August 16, 2016

Designing for roll forming is in many ways a different process compared to other metal fabrication design methods. Roll forming removes some of the challenges other fabrication methods present, creating design opportunities for:

  • Products requiring edge conditioning,
  • Parts with complex geometry,
  • Long parts,
  • Redesigned aluminum extrusions and more.
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3 Things That Are Probably Wrong With Your Metal Fabricated Product

by Hynes Industries on March 11, 2015

The first step to solve any problem is to identify what’s wrong.

Evaluation is an important step in the problem-solving process. Through proactive evaluation, design engineers can identify where material can be reduced, in-line processes consolidated and assembly costs cut.

Once you identify the cost savings, you can develop the right metal fabrication solution.

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4 Trends That Will Disrupt Construction in 2015

by Hynes Industries on February 26, 2015

The U.S. construction industry is on the upswing, rebounding a depressed market since the 2008 economic crash. Economic growth, new construction starts and plans to hire are all positive indicators. As growth expands and optimism spreads, predominantly B2C trends in 2014 will trickle down to B2B markets, including construction.

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2014 Roundup: Innovative Manufacturing

by Hynes Industries on February 16, 2015

Burgeoning technologies, healthy markets and innovation are all responsible for 2014 being a good year for U.S. manufacturing. According to the December 2014 Manufacturing ISM Report On Business, manufacturing continues to experience growth.

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What the New EPA Air Pollution Standards Could Mean for Manufacturers

by Hynes Industries on January 30, 2015

In late November 2014, EPA Administrator Gina McCarthy announced that the agency was proposing new standards for ground-level ozone pollution. The EPA’s proposal would  lower the current standard of 75 parts per billion (ppb) to a standard in the range of 65 parts per billion to 70 parts per billion.

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Looking Ahead: 2015 Predictions for Manufacturing

by Hynes Industries on January 21, 2015

Throughout this past year, we’ve kept a finger on the pulse of the manufacturing industry. We’ve taken note of trends that we see in verticals from agriculture to oil and gas to solar.

Below are three predictions and observations we have for the manufacturing industry in 2015.

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Millennials and Manufacturing

by Hynes Industries on January 14, 2015

The future of the manufacturing industry rests on the shoulders of the millennial generation. As a member of the millennial generation myself, I feel it is important to talk about how we as employers can empower, and utilize the strengths of my fellow millennials. 

According to a recent study from the U.S. Census Bureau, by 2030, more than 20 percent of Americans are projected to be 65 years old and over. This wave of retiring Americans will breed a significant demand for technically trained millennials—those currently between 19-32 years old—to fill available positions in manufacturing companies across the country.

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